Innovative measurement technology and sophisticated maintenance concepts help reduce costs while guaranteeing quality
The life sciences industry continuously faces new challenges. Broad sections of the population need to be supplied with affordable drugs. While high research costs demand high productivity and reliability, pharmaceutical companies must provide consistently high drug quality at lower cost. Maintaining profitability, global manufacturing and cost awareness are important. Innovative solutions for the pharma industry are more and more requested in this context. We have some ideas for you.
8%
productivity growth
due to less plant downtime thanks to integrated calibration concepts
How we can help
Our pharmaceutical industry experts have many ideas on how to reduce costs in manufacturing while improving operational excellence. Using our innovative measurement technology and maintenance concepts can reduce your calibration effort and costs significantly. To control your costs, you should consider to:
optimize calibration or install self-calibrating temperature measurement devices
standardize your installed assets, optimize your stock and increase the availability of spare parts
integrate and evaluate diagnostic data and verify instrument functionality
optimize your water production and distribution loop
Applications
Implement innovative temperature measurement
For pharmaceutical companies temperature is one of the main critical measurement points in a bioprocess with strong impact on both, cell kinetics and solubility of dissolved gases. Temperature influences reaction kinetics, cell growth, cell viability and product formation. Therefore narrow-band temperature control and frequent calibration are necessary to meet process requirements and accuracy, which can be costly.
Onze ervaring in de praktijk
To ensure optimum output and quality, temperature devices should be calibrated regularly. In critical applications a six-month-interval is common. Using innovative measurement technology can reduce calibration effort and costs significantly. Which is why we developed the world's first self-calibration temperature sensor TrustSens TM371. This innovative device offers you fully automated, traceable, inline self-calibration that will help you eliminate nonconformities or undetected failures.
Standardize your installed assets
Uniform operation and quick replacement of devices: this might sound easy, but it is not. Gaining and maintaining full transparency of the many assets installed over time in your pharmaceutical company is a constant challenge that significantly increases maintenance efforts. Analyzing your installed assets for manufacturing is the first step to optimized maintenance efficiency and plant availability.
Onze ervaring in de praktijk
Analyzing your installed assets for manufacturing is the first step to optimized maintenance and plant availability. During this process our experts can identify obsolete or outdated instruments which can then be easily replaced. Not only will your spar parts logistics drastically improve by standardizing your assets, you will also be able to improve and streamline your training efforts in a standardized environment.
Verify instrument functionality
Maintenance and calibration are often considered a time-consuming and cost-intensive nuisance. However, both maintenance and calibration are key when it comes to safeguarding process reliability and product quality in the manufacturing of pharmaceuticals.
Onze ervaring in de praktijk
Instruments equipped with Heartbeat Technology significantly extend test cycles and supply standardized diagnostic notifications for cost-effective maintenance. The technology offers simple and easy monitoring of the measurement points during daily operation. Errors are recognized in an early stage and is production increased. Instrument verification validates that all critical components are working properly within the defined specification.
Optimize your water production and distribution
In order to prevent bioburden, water must be continuously in motion at a flow speed above 2 m/sec. Reliable flow measurement is thus fundamentally important and critical measurement points must be calibrated regularly. When it comes to purified water (PW) and water for injection (WFI) conductivity is the main quality parameter. The limits defined in the pharmacopeias must always be met.
Onze ervaring in de praktijk
With Heartbeat Technology our instruments provide reliable self-monitoring and help optimize your calibration procedures, especially in continuous processes. This directly results in higher plant availability and manufacturing. In PW and WFI non temperature compensated conductivity measurement in the low range is a basic requirement. The system calibration in the distribution loop is an efficient way to assure regulatory compliance. To optimize your water production we offer:
Learn how to control costs in pharma manufacturing
Meet our expert
"To calibrate a temperature sensor, so far our customers had to stop production, dismount the sensor and perform manual work. To help them safe time and money, we invented a self-calibrating sensor."
Voordelen
Master the future challenges together with our specialists and benefit from their many years of experience in the life sciences industry. They provide a thousand ideas on how to reduce costs in pharma manufacturing, help support you to reach your goals and achieve operational excellence.
10%
cost reduction thanks to preventive maintenance concepts
Schott is subject to strict regulations as a supplier to the pharmaceutical industry. To guarantee the quality of its products, the company seeks outside help to carry out on-site calibration.
From time consuming sample analysis to real-time monitoring of critical parameters in fermentation processes thanks to complete solutions from hardware to development and analytical services.
Eenvoudige producten
Gemakkelijk te selecteren, installeren en gebruiken
Water, dranken, zuivelproducten, chemicaliën of farmaceutische producten moeten dagelijks geanalyseerd worden. Kies het apparaat dat het beste past bij uw procesbehoeften uit ons uitgebreide productportfolio.
Flowmeter
Flowmeter
Water, aardgas, stoom, minerale olie, chemicaliën zijn enkele van de vloeistoffen die dag in dag uit gemeten moeten worden. Selecteer de flowmeter die het beste past bij wat uw proces nodig heeft.
Niveau
Niveau
Continue niveaumeting en niveauschakeling in vloeistoffen en stortgoed
Druk
Druk
Veelzijdige instrumenten voor procesdruk, drukverschil, niveau en flow.
Software
Software
Naast alle relevante meet- en systeemtechnologieën bieden wij ook passende software aan voor alle industrietakken die ervoor zorgen dat uw bedrijfsprocessen optimaal functioneren.
Systeemcomponenten
Systeemcomponenten
Applicator
Temperatuurmeting
Temperatuurmeting
Thermometers en transmitters voor de procesindustrie
Gerelateerde verhalen
Time-to-market
Cosmeticaproductieproces versneld door expertise
Zorg voor een efficiënt en stabiel cosmeticaproductieproces met een fullserviceprovider die u helpt de efficiëntie te verhogen en de time-to-market te verkorten.
Haal de extra projectvaardigheden en know-how in huis om de veilige werking van uw installatie te verbeteren
Food & Beverage: Vertrouwen in kwaliteit
Food & Beverage: Vertrouwen in kwaliteit
Uw partner om te voldoen aan de internationale hygiënevoorschriften, om een consistente productkwaliteit en beschikbaarheid van installaties te garanderen en tegelijkertijd de hulpbronnen te sparen en de kosten te verlagen.
Water & afvalwater: Beschermen – conserveren – verbeteren
Water & afvalwater: Beschermen – conserveren – verbeteren
Endress+Hauser heeft het vertrouwen om u te helpen bij het realiseren van uw bedrijfsdoelen door de hele waterkringloop, door het combineren van een innovatieve productreeks meetinstrumenten, expertservices en industrie-expertise.
Wij letten op uw privacy
We maken gebruik van cookies om uw browse-ervaring te verbeteren, statistische gegevens te verzamelen om de site-functionaliteit te optimaliseren en om reclame of content op maat te presenteren.
Door "Accepteer alles" te selecteren gaat u akkoord met ons gebruik van cookies.
Bekijk voor meer details onze cookie-richtlijnen .